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Flooring Specifications Can Improve School IAQ
By Tom Ellis
Achieving good indoor air quality in America's schools is one of the
most pressing issues facing school facility administrators today.
According to the Environmental
Protection Agency (EPA), poor indoor air quality (IAQ) ranks as one of
the top five public health hazards in the U.S., and poor IAQ plagues over
half of all U.S. schools.
Since flooring is not only a large financial investment for schools,
but also plays a critical role in maintaining good IAQ, it is vital to
implement the right choice. But as one indoor air quality professional
noted, "there is a big gap between making IAQ flooring
recommendations to school buying teams and getting recommendations
implemented. Sometimes it just doesn't happen."
Why? As many IAQ professionals are discovering, to successfully
implement IAQ recommendations, professionals need to translate
recommendations into flooring specifications. Writing detailed
specifications makes it easy for everyone to agree on the solution to IAQ.
This, in turn, benefits the school district in lower maintenance costs,
lower life-cycle costs, as well as an improved learning environment.
A Brief History
As most IAQ professionals agree, major indoor air quality concerns are:
- Mold/mildew growth
- Dust and air-born allergens
- Volatile organic compounds (VOCs) from installation glues and
cleaning supplies.
The proper floor covering can contribute to improved IAQ. The degree to
which these indoor air quality problems can be controlled depends on the
type of flooring specified. Three main types of flooring today are: vinyl
composition tile (VCT), conventional carpeting (broadloom) and vinyl
cushion tufted textile (VCTT).
Historically, VCT hard-surface flooring was frequently specified
because of its lower initial cost. However, as educators learned more
about the importance of the physical environment on the learning process,
the use of VCT was questioned.
This hard-surface flooring escalates noise and creates glare from
overhead lights and natural day lighting. In addition, concerns over the
volatile organic compounds emitted from VCT cleaning products (for
washing, stripping and waxing) have caused facility administrators to look
for alternatives.
Conventional carpet (known as broadloom), by contrast, offered
ergonomic comfort, noise and light control that VCT could not. However,
conventional carpet-originally intended for home and light commercial use
- frequently wore out in only a few years.
Although conventional carpet did not require high VOC-based cleaning
supplies, the carpet developed mold and mildew because of its
water-soluble "flow through" backing.
As a result, IAQ professionals have turned to a new hybrid flooring
called vinyl cushion tufted textile or VCTT. This flooring provides the
benefits required in a learning environment and a backing with the
durability and water-impermeability required to improve IAQ.
First developed in the late 1960s, VCTT didn't attract much notice. IAQ
was not a major concern, nor was the physical environment considered
important in the learning process. However, VCTT technology has continued
to evolve with advances in construction called "link
engineering", and the VCTT category is gaining recognition for its
ability to counteract poor IAQ. A "link-engineered construction"
means that the parts - backing, surface nylon yarn with low and dense
nylon construction and dry installation adhesive - are interlocked to
provide a complete package for IAQ protection. Link Engineered VCTT offers
an alternative to broadloom carpet and VCT.
Mold And Mildew
Floor backing is the primary defense against mold, mildew and fungal
growth. In fact, the backing determines more than 90 percent of the
flooring's overall performance.
For example, conventional broadloom carpet is made with
water-absorbent, "flow through" latex backing. Regular cleaning
and the humidity of school buildings - which exceeds 70 percent in many
schools - can actively promote bacterial growth.
In comparison, only vinyl cushion tufted textile (VCTT) provides a
wall-to-wall barrier against contaminants and moisture seeping through
backing and fungal growth. In fact, the backing determines more than 90
percent of the flooring's overall performance.
For example, conventional broadloom carpet is made with
water-absorbent, "flow through" latex backing. Regular cleaning
and the humidity of school buildings - which exceeds 70 percent in many
schools - can actively promote bacterial growth.
In comparison, only vinyl cushion tufted textile (VCTT) provides a
wall-to-wall barrier against contaminants and moisture seeping through
backing and seams - and does so without requiring an annual treatment.
This is because VCTT seams are fused together at the time of installation
or repairs. This backing system allows standing water to dry within 4-6
hours compared to over 10 hours with conventional broadloom.
By comparison, VCT requires constant maintenance with 5-7 layers of wax
to provide water impermeability. Without constant maintenance, mold,
mildew and fungus builds-up on VCT, as evident by the black lines between
tiles.
Water impermeable backing:
To specify a water impermeable backing, IAQ professionals should
consider the following:
- A closed cell vinyl cushion backing, which means that individual
vinyl cushion cells are completely enclosed to provide an inherent
barrier to contaminants and moisture penetration. All seams should be
welded permanently at installation and when repaired.
- The closed cell vinyl cushion backing should be permanently fused to
the tufted surface blanket. This attachment creates a permanent
impermeable unit.
Moisture Penetration Tests:
To ensure that flooring is moisture impermeable, specifications should
call for three tests:
- The Moisture Penetration by Impact test requires the backing to
withstand at least 10,000 impacts without moisture seepage.
- The Moisture Penetration by Impact test also evaluates the integrity
of flooring seams, which must be able to withstand 10,000 impacts
without any moisture seepage at the seam. Test one and two simulate
the abuse floor coverings receive over their 20+ year life in
corridors and high traffic areas.
- The Phillips Chair Caster test, insures that the backing will
withstand at least 50,000 cycles of chair rolls at the seam without
breaking down. This is the most brutal and punishing type of flooring
test but is necessary to evaluate product integrity at thresholds,
pivot points and funnel areas of a building where most products fail
prematurely due to heavy traffic.
Moisture penetration case examples: While the tests listed above are
excellent indicators of moisture impermeability, specifications should
also request references from current installations. For example: Adlai
Stevenson High School in Lincolnshire, Ill., in 1999 was flooded with
thousands of gallons of water. While other area schools had to replace
their flooring, the VCTT floor covering at Adlai Stevenson was cleaned
with hot water extraction and remains in good form today. In another
example, Roy Lee Walker Elementary School in McKinney, Texas, only a few
days before its opening last fall, experienced a broken water pipe that
flooded one of the main corridors. The standing water was removed and the
VCTT cleaned with hot water extraction. The school opened on time and the
flooring has continued to prevent the growth of any mold, mildew or
fungus.
Dust And Airborne Allergen Control
More children are being diagnosed with asthma than ever before,
according to the Centers for Disease Control and Prevention, that notes a
100 percent increase from 1980 to 1995. Asthma gets worse when IAQ is
poor. Research shows that dust and particles (which aggravates asthma) are
present regardless of the kind of floor covering installed. However, these
allergens fall quickly to the floor and with normal school traffic on VCT
and other hard-surface floors, allergens are reintroduced into the
breathing zone.
VCTT flooring traps allergens within the surface fibers where they stay
out of the breathing zone until they are easily removed by vacuuming or
hot water extraction. Here, the surface yarn system makes the difference.
While all soft-surface flooring yarns can hold allergens temporarily,
unlike conventional carpet, the VCTT yarn construction is extremely low
and dense to reduce the buildup of contaminants and keep them near the
surface for easy removal. The impermeable backing also forces moisture to
stay at the surface for easy extraction.
Specifying for long-term performance: The face weight of the yarn, its
quality and tufting construction are critical. Type 6,6 nylon is the most
advanced yarn system available today. It will provide 20-plus years of
performance without crushing or breaking down when linked engineered to a
water impermeable cushion backing.
Nylon type 6,6 performs best in a low pile height with a dense tufted
construction (equal to or greater than 100 stitches per inch).
Unfortunately, popular opinion has incorrectly associated high face
weights (amount of yarn used) with better performance. In reality, as pile
height increases, maintenance costs increase and product performance
decreases. For example, yarn face weights of 20ozs.on VCTT provided 47
percent better soil removal than 26-oz. yarns on latex backings. The
higher contamination removals translated into lower biological counts, as
well as improved IAQ and maintenance control. Specifications should
require face weights to be equal to or less than 20 ounces.
Eliminating VOCs
As most IAQ professionals know, schools are under increasing pressure
to eliminate VOCs, particularly those from cleaning supplies and
installation adhesives. VCT floors, which require stripping and waxing for
warranty coverage, are particularly prone to VOC off gassing. In fact, the
EPA recommends that when VCT floors are stripped and finished, buildings
should remain unoccupied for at least 48 hours to allow sufficient time
for off gassing.
By contrast, both conventional carpet and VCTT can be cleaned with hot
water extraction - not only eliminating harsh chemicals, but also
eliminating allergens, fungi and bacteria up to 99 percent, as measured in
post-cleaning tests. However, because conventional carpeting has a
"flow through" backing, it can require more than 10 hours to
dry, leaving it prone to mold, mildew and fungal growth.
VOCs are also created with wet glues used to install VCT and
conventional carpets. VCTT, on the other hand, can be installed without
wet glues by using a " peel and stick" dry adhesive.
Installation is fast; there is no off gassing from adhesive curing and no
smell. Installation can occur while the building is occupied.
To reduce VOC emissions during installation and repairs, always specify
a factory-applied microencapsulated tackifier for the backing. In
addition, consult the state of Washington's IAQ protocol, which is among
the nation's most stringent for IAQ standards. Incidentally, VCTT is the
only floor covering to meet the protocol immediately upon installation.
VCTT also measures 20 times less than the Carpet and Rug Institute's
"green label" standards for off gassing by floor coverings with
adhesives.
Further, IAQ professionals should always review the maintenance
equipment and chemicals recommended by the flooring manufacture prior to
recommending flooring systems.
Warranties To Protect Your Investment
Since most school's budgets are strained, the lower the maintenance
costs the better. Floorings should be warranted for a high level of
performance and appearance retention for a minimum of 20 years. In
addition, all warranties should be non-prorated. As the term implies,
non-prorated means that even if the flooring fails to meet any of these
expectations, up to and including the last day of the 20-warranty, the
entire floor covering is replaced free of charge. This is critical since
many manufacturers only give pro-rated or limited warranties on their
products. Unfortunately, VCT only carries a 5-year warranty. In the case
of conventional carpet, most warranties are for 10 years and do not cover
the issues most relevant to product failure. VCTT products are warranted
for 20-years non-prorated and protect against zippering, de-lamination
(backing pulls away from surface), edge ravel, excessive surface wear and
loss of backing resiliency. VCTT products have proven to contribute to
improved IAQ without failure even after 30 years.
Providing Client Value
Experienced IAQ professionals know that the IAQ plan should include
life cycle costing. For example, the cost of maintaining flooring in a
90,000 square foot school over 20 years can vary substantially. While VCT
has a perceived lower cost, on average, VCT - under normal maintenance
conditions - costs about $94,500/year to maintain. A VCTT floor may have
an initial higher installed cost, yet it costs less than $35,000/year to
maintain. When considering this life cycle cost variance, one school
official noted, "We are too poor to buy cheap."
Conclusion
IAQ professionals are facing a challenging and exciting future. School
flooring decisions are not only one of the larger investments for new and
rehab projects, but are also one of the most important for their IAQ
impact. By learning how to develop workable flooring specifications, IAQ
professionals are ensuring that they will become not only valued members
of school planning teams, but will also profoundly impact the total
learning environment quality for decades to come.
Tom Ellis is product manager for Collins & Aikman in Dalton, Ga.
You can reach him by calling (800) 241-4902 or by e-mail at tellis@powerbond.com.
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